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Oil free guide bushing, self -lubricating guide bush,mold component,Chinese Factory

Categories Oil Free Series
Brand Name: QH
Model Number: oil free guide bush, self-lubricating guide bush
Certification: ISO9001-2008
Place of Origin: Dongguan
MOQ: 1 pcs
Price: USD: 1 ~ 100 USD / pcs
Payment Terms: T/T, Western Union
Delivery Time: 3-30 working days
Packaging Details: Anti-rust Oil + Plastic bag + Carton, or clients' requirements
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    Oil free guide bushing, self -lubricating guide bush,mold component,Chinese Factory

    Oil free guide bushing, self -lubricating guide bush,mold component


    Oil-less Guide Bush, self-lubricating guide bush, Press Die Components

    Oil-less Guide Bush, self-lubricating guide bush, Press Die Components

    Oil less guide bushing, self -lubricating guide bush,mold component


    Material

    FC250,Copper alloy,CAC304

    Graphite , Special solid lubricant (embedded)

    Attachment: special low head bolt

    Hardness

    70 HB – 80 HB

    Smallest Dimensions

    Inside dimension: 8 mm, outside dimension: 10 mm, wall thickness: 1mm

    Special Purpose

    Our oil free bushing is used for dry , corrosive ,high temperature , high-pressure, water-soaked or other chemical environment


    Application

    Punching mold

    Automobile die

    Suitable for different types of plastic bay making machine


    Drawing & Dimensions by Item

    Below we just take some oil free guide bush items for examples, warmly welcome our dear customers to contact with us for other items or according to customers' design to make these guide bush


    Oilless guide bushing, self -lubricating guide bush,mold component


    Manufacturing Capability

    As a mold part manufacturer ,we are professional on making different kinds of mold parts, or mold part series, such as guide pillar, guide bush, punch pin, die button, guide post set, punch retainer, guide post , guide bushing, ejector pin, ejector sleeve ,ball cage , parting locks ,mold date insert, locating block sets , sprue bushing, oil free bushing, oil free slide plate, mold spring, tungten carbide products etc


    Advantages

    Price:

    1. Competitive factory price with good quality.

    Service:

    1. Short lead time , 3-30 working days according your quantity
    2. 100% on time delivery to our dear customers
    3. Low MOQ , 1 pcs rapid prototype sample is available
    4. Near Shenzhen and HK, its convenient for transportation.
    5. OEM is available ,and also welcome ODM

    Quality:

    1. Good experience and technology in manufacturing mold parts, some engineers have more than 18 years experience in producing various kinds of precision parts, so could offer good technology support to customers
    2. Advanced measurement equipments to make sure all the requirement from our dear customers will be measurable.
    3. 100% inspection before shipment.

    Surface coating

    In order to fulfill our dear customers’ demand , we have use below coating types to make improvement on some of our mold part product quality


    TiN (Titanium Nitride) PVD (Physical vapor deposition) Coating

    TiN is the most economical and commonly used PVD wear resistant coating and it has the following advantages.

    1. Excellent wear resistance
    2. Superb performance of lubrication
    3. Thermal stability for most cold work metal working applications
    4. High micro hardness up to 2.300 Vickers

    Note: TIN is recommended to be used with lubricants, and it is not applicable to stainless steel, nickel or copper applications


    TiCN ( Titanium Carbon Nitride ) PVD coating

    TICN can be widely applied to PVD coating on stainless steel , nickel and copper metals , and it has the following advantages:

    1. Higher hardness and lower coefficient of friction than that of TIN coating, thus, it has extremely high wear resistance
    2. Improved performance of lubrication
    3. Extremely high micro hardness up to3.000 Vickers

    Note: it’s suitable for stainless steel, nickel of copper applications


    TiAlN (Titanium Aluminum Nitride) PVD Coating

    Particularly suitable for application generating heat on surface, TiAN can covert the aluminum constituent to aluminum oxide, which provides an extra protection against shear stress and wear resistance on cutting edges. TiAN has the following features.

    1. High thermal stability
    2. Extremely high micro hardness up to 3400 Vickers.

    Some Materials and their characteristics


    Material nameHardness
    (HRC)
    FeaturesFunctionsHeat treatment
    SKD-1158~60HRCHigh wear-resisting and purity , have good hardenability and machinability .Widely used in metal stamping mould parts.200℃
    SKH-51
    (HSS)
    Above 63 HRCVery sharpe,a kind of alloy steel have complicated elements, which included tungsten/molybdenum/chromium/vanadium and cobalt carbide forming elements etc.,Used in various of cutting tools / cold-punching mould and / embossing die / Punch head etc.,860~880℃
    DC5362~63HRCGood hardenability and machinability.Used in stamping mould/punch head520~530℃
    CK4555HRCHigh quality carbon structural steel, hardness is not high but easy for machining.widely used as a tip, guide pin, etc., but must have heat treatment.100℃
    42CrMo4Above 55HRCHigh strength, hardenability and good toughness. Easy for polishing, and can have electroplating.Widely used in plastic injection mould parts.860℃
    Tungten carbide90-94HRCHave high hardness, wear resistance, good strength and toughness, heat resistance, corrosion resistance and a series of excellent performance.Widely used in metal stamping mould parts, such as punch head.1000℃

    Manufacturing Equipment and Testing Equipment

    In order to fulfill customers' demands, our factory imported a lot of high precise manufacturing machines and testing machines, such as milling machine, surface grinder , punching machine , lathe , CNC milling machine, coordinate measuring machine, Rockwell hardness tester,2D measuring instrument, digital height gauge, projection machine, roughness test etc. The final target is to offer good service and quality to our customers.

    mould components equipment and testing machine


    Quality Assurance
    1> IQC:

    Incoming material control to make sure all the raw materials are qualified.


    2> IPQC:

    2.1 Operators follow the daily check list to check the machines to make sure they are in good conditions, and follow the spec to make products
    2.2 Use qualified operators and correct parameters to make sure good quality.
    2.3 Technicians / team leaders online check the quality.

    2.4 IQPC according to the quality assurance procedure to check the quality.


    3> OQC

    QC 100% quality check after production with testing machines


    Procedures of order

    1. Please send us your drawing or sample
    2. We review the drawing or sample , compare with our capability
    3. We will provide you with a design if need
    4. If you are satisfied with our design , we will make the corresponding sample and send it to you
    5. If you are ok on the samples, please issue an order and pay 30% deposit of the total amount in advance.
    6. We will then start to make the formal mass production of your order.
    7. We will deliver the finished goods to the dedicated location.
    8. You pay the balance after seeing the B/L copy.


    Packing & Delivery

    mould components, mold part packing


    Packing Details:
    Anti-rust Oil + Plastic bag + Carton, or clients' requirements


    Delivery Details:
    1. Fedex / UPS / DHL / TNT for examples
    2. By air or by sea for batch goods
    3. Customer designated freight forwarding


    Delivery Time:
    3-30 working days, depends on customers' order quantity and other requirements


    Main Markets:
    North America, South America, East Europe, West Europe , North Europe, South Europe, South Asia

    Main Products

    Guide Pillar, Guide Bush, Punch Pin, Die Button, Guide Post Set, Punch Retainer, Guide Post ,Guide Bushing, Ejector Pin, Ejector Sleeve ,Ball Cage , Parting Locks, Mold Date Insert, Locating Block Sets, Sprue Bushing, Oil Free Bushing, Oil Free Slide Plate, Mold Spring, Tungten Carbide Products etc


    FAQ:
    1.Which standard your company could process?

    We focused on mold components for many years, and could process products by following the standard of AISI,DIN,MISIMI,DANLY, DME, HASCO, TOHATSU, FIBRO, AGATHON, STRACK, PEDROTTI, etc

    2.Could you process the mold components according to customers' design?
    We also focus on customized mold components. Our engineer could redesign according to customers' 3D drawing and confirm the tolerance before production.


    3.If there is a mass production order, how could you deal with?

    For mass production parts, it will be tracked by a specially - assigned person for every step , merchandiser ,operation, testing, special fixture in order to stabilized the product quality, improve production efficiency and reduce the cost and provide more accurate delivery and competitive with good quality and excellent service.


    4. What is max dimension could be processed by QHK?

    CNC lathe processing Φ 500 x 2000 mm, OD grinding Φ 500 x 2000 mm, milling 1600 x 800 x 800 mm, surface grinding 1000 x 600 mm.


    5.What is the most precise tolerance?

    Body and hole under Φ 6 mm could be 0.003 mm .Φ larger than 6 mm could be 0.005 mm, Less than 100 mm could be 0.005 mm. more than 100 mm could be 0.01 mm. Mold / cutout could be 0.003 - 0.005 mm.


    6. What kind of delivery time in your company?

    It will be depended on the order quantity / standard parts or not. Normally 6 to 10 days for mass production .Of course , we could take action to shorten the lead time for urgent orders.


    7.Could you design for customers?

    Absolutely yes. We have a lot of good experienced engineers and could design the mold components for customers , in order to reduce the cost to make the mold parts for our customers but not affect the functions of the mold components.


    8. Which quality certificate you have?

    We have the ISO90001-2008.


    9. What kind of testing equipment you use to check the mold parts ?

    In order to make sure good quality to our dear customers, we use caliper ,micro meter, plain plug gauge, thread gauge ,3D projector, roughness tester, concentricity ,thickness gauge and thickness gauge and vacuum helium leakage testing equipment etc.


    10. How to ship the finished goods?

    For domestic customers, we will ship the goods by SF Express. For some urgent orders, we could drive to send you directly. For oversea market, we normally DHL, but in order to lower customers' cost, it will be optional to use Fedex ,UPS or other express.


    Quality Oil free guide bushing, self -lubricating guide bush,mold component,Chinese Factory for sale
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